University of Delaware

igu-award-adm | Juni 30, 2024

Allgemeine Informationen

  • Datum: 2024-06-30 03:30:05
  • Firma: University of Delaware
  • Ansprechpartner: Mr. Pranay Anand Meka
  • E-Mail: pranayme@udel.edu
  • Anschrift: 204 chestnut crossing drive, 19713 Newark
  • Telefon: +1 3026856058
  • Land: United States of America
  • Awareness:
  • E-Mail
Application description of the installation
Our laboratory represents a significant leap forward in the manufacturing sector through the integration of additive manufacturing technologies. We are equipped with an advanced large-format Fused Deposition Modeling (FDM) gantry system, which serves as a critical asset for 3D printing a wide variety of items with high precision. The gantry systems accuracy is crucial, as it ensures that each model—carefully designed and sliced—is accurately reproduced by the control system throughout the printing process. Our facility excels in rapid prototyping and the fabrication of functional components, showcasing our dedication to pushing the boundaries of innovation and excellence in additive manufacturing.
Problem definition
In the current market, small-scale printers are prevalent, yet our system distinguishes itself with a significant printing area of 1 x 1 m^2. This dimension is not without its challenges; it necessitates a sophisticated approach to ensure the system operates efficiently. One of the primary concerns is the heating mechanism, which must be capable of providing consistent heat distribution across a large area to mitigate the risk of warping and also to maintain print quality. Furthermore, the accuracy of steps within the gantry system is paramount to avoid any deviations that could compromise the fidelity of the final product. These issues are critical to the successful operation of our large-format 3D printing system and must be addressed with precision and expertise.
How were processes optimized/costs saved/increased efficiency with automation?
The integration of a cost-effective gantry system alongside the IGUS control unit has revolutionized our printing operations, enabling a high degree of automation. This automation is further enhanced by the incorporation of DUET 3 control boards, which eases the management of heating elements and ensure precise movement control. As a result, our system not only optimizes the printing process but also delivers substantial cost savings and efficiency improvements.
Products from igus used
  • igus Robot Control
  • Estimated return on investment
  • 7 to 12 months
  • How did you hear about the ROIBOT competition?
  • E-Mail
  • Bilder

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    Abstimmen

    Für den ROIBOT Award 2022 suchten wir clevere Low-Cost-Robotics Anwendungen basierend auf igus® Komponenten mit einer schnellen Amortisationszeit. Wir danken allen Teilnehmern für die zahlreichen Einsendungen!