YANMAR ENGINE MANUFATURING INDIA PRIVATE LIMITED

igu-award-adm | März 29, 2022

Application description of the installation
Introducing the POKO YOKE system in the valve guide pressing machine by using Igus linear guides & stepper motor. This linear guide was very helpful to producing quality of produced & component rejection also eliminated 100%.
Problem definition
In our company, we are going to the manufacturing of tractor engine. we use the CNC& SPM machines, For one of the SPM machines, we are going to assemble the valve guide pin in the cylinder head. In this machine, we have used for different lengths of Valve guide pins. If wrongly pickup and fixed into the machine, after pressing of that pin the component was get rejected. There was no possibility to verify the pin height differents in visuals.
How were processes optimized/costs saved/increased efficiency with automation?
This Linear guide mechanism can be adapting to all model parts to check the quality for easly. So that we can eliminate the rejection percentage by 100%. This system can eliminate sensor costs & material rejection cost.
Products from igus used
  • Other
  • Estimated return on investment
  • 3 to 6 months
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    Für den ROIBOT Award 2019 suchten wir clevere Low-Cost-Robotics Anwendungen basierend auf igus® Komponenten mit einer schnellen Amortisationszeit. Wir danken allen Teilnehmern für die zahlreichen Einsendungen!